Fortunately for anodizers, non-nickel
sealants have established themselves as a reliable alternative with over 20
years of proven production success.
Because nickel-free seals
contain no regulated metal and are relatively pH neutral, waste treatment is
simpler, easier and cheaper compared to using a nickel-based seal.
These products can be applied
alone or as the final seal in a two-step sealing system. Architectural firms
can use nickel-free seals for electrolytic and clear anodized finishes. Many
job shops apply them for clear and color work.
For job shop applications, the
concentration of the seal can be lowered to allow a more frequent, yet economic,
tank replacement while providing a fresh seal solution. This is particularly
helpful in bright dip shops where phosphate contamination is the usual reason
for seal tank replacement.
Bath life can be extended further
by using an organic additive which can also improve the rinsing action of
sealed parts, reduce sealing smut and improve sealing efficiency.
Nickel-free concentrates can produce
a quality seal under mid-temperature conditions which will provide substantial
savings in equipment for heating, exhaust and waste treatment.
Using a non-nickel seal in
accordance with recommended practices, coatings will meet or exceed specified
requirements using ASTM test methods B136, B117 and B680.
Nickel-free products also:• Provide excellent salt spray resistance
• Do not cause yellowing of the coating
• Produce a smut-free hydrophobic surface
• Are easy to filter, titrate and control
• Extend bath life
This post was submitted by Mark Jozefowicz, VP – Technical Services for
Reliant Aluminum Products.
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